Training · Online Condition Monitoring System
Training and Knowledge Transfer
The core of INOVATEC's value: making Tongon's engineers and technicians able to operate, analyze and diagnose on their own.
11 · Philosophy
Learning by doing on real machines
This is the direct answer to the client's first expectation: making Tongon's engineers and technicians able to operate, analyze and diagnose on their own— including troubleshooting, without systematic reliance on software. The approach is firmly "learning by doing": competence is built on the site's actual machines, not only in the classroom.
The program is organized into progressive modules, from fundamentals to full autonomy:
11.1 · Modules
Six progressive modules
| Module | Content | Target competence |
|---|---|---|
| M1 — Fundamentals | Vibration quantities, sensors, measurement chains, ISO 20816 standard | Understand and configure a measurement |
| M2 — Data acquisition | Measurement points, acquisition conditions, common pitfalls | Produce reliable data |
| M3 — Spectral analysis | FFT, spectra, waveforms, envelope analysis | Read and interpret a spectrum |
| M4 — Fault signatures | Unbalance, misalignment, bearings, gears, cavitation; specifics of mills, pumps, crushers | Identify the nature of a fault |
| M5 — Diagnosis & decision-making | Thresholds, trends, decision trees, action prioritization | Decide and prioritize an intervention |
| M6 — Troubleshooting without software | Field method, reference charts, diagnostic checklists | Diagnose autonomously |
M1
Fundamentals
Content: Vibration quantities, sensors, measurement chains, ISO 20816 standard
Competence: Understand and configure a measurement
M2
Data acquisition
Content: Measurement points, acquisition conditions, common pitfalls
Competence: Produce reliable data
M3
Spectral analysis
Content: FFT, spectra, waveforms, envelope analysis
Competence: Read and interpret a spectrum
M4
Fault signatures
Content: Unbalance, misalignment, bearings, gears, cavitation; specifics of mills, pumps, crushers
Competence: Identify the nature of a fault
M5
Diagnosis & decision-making
Content: Thresholds, trends, decision trees, action prioritization
Competence: Decide and prioritize an intervention
M6
Troubleshooting without software
Content: Field method, reference charts, diagnostic checklists
Competence: Diagnose autonomously
11.2 · Format
Alternating theory and on-site practice
01
Training format
Alternating theory and on-site practice.
Field coaching "working alongside" on real machines.
Materials and assessments at each stage.
02
Skills validation
Skills validated at each stage.
Progression from fundamentals to diagnostic autonomy.
Certificate of skills development for the teams.
11.3 · Deliverables
Training track deliverables
•
Training kit
materials, reference charts, decision trees.
•
Annotated reference signature library
derived from the baseline established on Tongon's actual machines.
•
The "Tongon Method"
site-specific, capitalized diagnostic reference.
•
Assessment grid and certificate
of the teams' skills development.